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Tips For Choosing Round Bottles Labeling Machine

2019-10-28

Labeling machine is very useful and popular in modern industrial manufacturing enterprises, such as beverage, food, package, medical and other industries. The labeling machine is a new type of machine which combines the automatic feeding labels mechanism and transferring products system. It helps the manufacturers saving the time of tearing the labels and placing the products. Comparing to human labeling, automatic labeling machine helps manufacturers avoid the mistake of the wrong labeling position and repeating work. Therefore, we encourage you to continue reading so you can know more.


The functions of automatic labeling machine are as follows:

1)To label different kinds of products, for example, bottles, flat products, paper boxes, cartons, food, electronic products, candy, and daily chemical products, etc. It can achieve single-labeling and double labeling, the labeling position can be adjusted easily. 

2)To collect the product's data, including the product’s size, weight, production date, etc, in order to realize smart data management without people.


The labeling machine can be classified into two big series in terms of machine’s working mode, one is the semi-automatic labeling machine and the other is the full-automatic labeling machine. It also can be classified into three series in terms of application scenario: bottle labeling machine, side labeling machine, and flat labeling machine. At the same time, regarding the bottle labeling machine, it has two kinds of placing way: vertical and horizontal positioning methods. Regarding side labeling machine, it can be single-sided labeling way and double-sided labeling way. And also it can be corner labeling way. At last, for flat labeling machine, it is distinguished by plane rolling labeling machine and high precision flat labeling machine. The last but not least, the machines mentioned above can be matched with the production line and finish the complex production tasks.


labeling machine production line


Semi-automatic Labeling Machine

For semi-automatic machine, it means that it also needs people to work with it. The round bottles semi-automatic labeling machine PST602 is made of stainless steel and plastic parts.


semi-automatic labeling machine

Type

semi-automatic round bottle labeling machine PST602

Power Consumption

120W

Power Supply

220V/50HZ

Compress Air Connection

0.4-0.6 Mpa

Machine Weight

45Kg

Machine Size (mm)

960*560*540

Package Size (mm)

1020*660*740

Labeling Accuracy

(+/-)0.5mm

Labeling Performance

15~30 Pieces/Per Min

Labeling Product size (Dia)

10-150 mm

Label tape Size Min (mm)

20(W)*20(H)

Label tape Size Max (mm)

330(W)*220(H)

Label Reel Dia Min

76mm

Label Reel Dia Max

240mm

Device dimensions (mm) (L × W × H)

920mm × 420mm × 500mm


The main features of this semi-auto round bottle labeling machine are its small volume and easy operation. The price is very economy and suitable for the factory which doesn’t have special production capacity. It is also compatible with the product size from 10-150mm. It has been widely applied in cosmetics, food, pharmaceuticals, disinfectant medical, beverage wine and other industries. Optional peripheral location detection means can be realized in the circumferential surface labeling the specified location.


The advantage is that it can be moved flexibly and easily to adjust the label applicator according to different sizes of products. But the disadvantage of it is the labeling speed is limited and some big size (more than 15mm)products are not working with it.


Full-automatic Labeling Machine

For full-automatic round bottle positioning labeling machine PST805, it means that the product labeling process can be completed by machines, including placing products, tearing the labels, labeling, detecting, and packaging.


full-automatic labeling machine

Type

full-automatic round bottle labeling machine PST805

Power Consumption

865W

Power Supply

220V/50HZ

Machine Weight

250Kg

Machine Size (mm)

1935*1250*1470

Package Size (mm)

1950*1280*1500

Labeling Accuracy

(+/-)1mm

Labeling Performance

25~60 Pieces/Per Min

Labeling Product size (Dia)

φ25mm-φ120mm

Label tape Size Min (mm)

6(L)*15(W)

Label tape Size Max (mm)

220(L)*130(W)

Label Reel Dia Min

76mm

Label Reel Dia Max

300mm 


The main features of this full-auto labeling machine are fast labeling speed(25-60pcs/minute), smart counter, easy adjustment, automatic bottles department, and auto stopping function. It has been applied in food, beverage, toys, medical, daily chemical industry.


The advantage of this machine is that it can be connected to the whole production line. The labeling process is as follows: Feeding→Spacing (Bottles are separated one by one to ensure labeling time for each bottle)→The product sensor detects the bottle→ PLC receives product signal and starts labeling program, air cylinder works→ labeling &strengthening completed, air cylinder backward→ Collection/Connect to the production line. Applies to the circumferential surface of the round bottle labeling, can achieve single-labeling and double labeling, the labeling position can be adjusted easily. Widely used in cosmetics, food, pharmaceuticals, disinfectant, and other industries. Optional peripheral location detection means can be realized in the circumferential surface labeling the specified location. 


The disadvantage of this machine is that the bottles and labels must be requested as factory described and it is more suitable for the professional and high precision manufacturers.


Since we know the functions and advantages of the labeling machines, how shall we choose the right and suitable machine? There are some shopping tips to be referenced.


Firstly, the reason why we choose the labeling machine is that it can do the work which people can’t do and it saves a lot of time and cost. It also guaranteed the quality of the products.


Secondly, according to the different scale of manufacturers, the choosing factors are different. But normally there are three factors generally.

1. Confirming demands. The demand for labeling speed and relying on the people should be considered firstly. For small workshops and factories, the semi-auto labeling machine is enough to meet their manufacturing capacity. But for labor intensive manufacturers, they want to produce high quality and exquisite products. And also the human cost must be reduced. They will choose the full-automatic labeling machine.

2. Customer budgets. Regarding most of the manufacturing enterprises, the boss or leader wants to recover the investment of machines quickly. So they will calculate the whole year's budget and make a decision seriously.

3.The improving degree of production. Some customers like to improve the manufacturing condition step by step, but others like to change the original producing condition into automated production directly. They just make a decision according to different production capacities. However, we advise the customers to take the sequenced solution. It means that semi-automatic solution enters to factory firstly and then full-automatic solution enters finally. It is also helpful for the customers to know their production condition clearly and optimize the manufacturing process. Finally, the stable manufacturing process can be realized. 


Now for the first trial order of bottle labeling machines, you will get 5% off discount and free adjusting tools.


After knowing the tips of choosing the machine, it is necessary to master the installation instruction. It is very important for beginners to operate the machine rightly and regularly. It is responsible and safe, not only for the operators but also for labeling products.


Take semi-automatic labeling machine PST602 as an example of the semi-automatic labeling machine:

Installation:


1
1
Make sure the power supply and air source supply rightly. Please check the working voltage and air source requesting pressure. (Different countries come different working voltage and power adapter)
1
1
Before turning on the power supply, make sure all the parts of the machines are connected well.
1
1
Fixing the label tray to the labeling machine and for first trail labeling, please refer to our labels fixed video and make sure the labels are installed rightly.
1
1
Turning on the switch, and putting the bottles one by one then take out of the labeled products smoothly. When you master the labeling skill, you can adjust the mode of labeling. The automatic sensor mode will be faster than the manual mode.


Maintenance:


1
1
Please keep each roller clean and Wipe clean the Top fixing device and traction device if you don’t use it for a long time.
1
1
Please turn off the power supply if the machine doesn’t be worked for a long time and make sure the labels and bottles are kept away from the machine.
1
1
Please check the position of a product sensor and label sensor at times and whether the adjustable parts are loose.
1
1
If the labels are blocked in the labeling process, please turn off the machine firstly and then take out of the labels. Adjusting the distance of the traction device and making sure roller clean. Try it again and make sure it can work again.

Take full-automatic sleeve positioning bottles labeling machine as an example of the full-automatic labeling machine:

Installation:


    1
    1
    Checking the foldable parts of the machine firstly, such as collection plate, double side guardrails, labeling head,bottle-fixing cylinder. Because some parts are folded before shipment. Please unfold them and adjust them in the right position for your own request.
    1
    1
    Before turning on the power supply, make sure all the parts of the machines are connected well.
    1
    1
    Adjust the product sensor, orientating sensor, label sensor, and adjusting the device. And then fix the device adjustment.
    1
    1
    Turn on the power supply and air source supply,  then test the controlling buttons of the machine.
    1
    1
    Put on the right labels and bottles and check if the labels can be attached normally. Then adjust it according to the user manual.



    Maintenance:


      1
      1
      This machine is powered by AC power, so it needs to replace the fuse for overload protection.
      1
      1

      Use alcohol to clean the machine, and use commercial neutral cleaning fluid to clean the electric box.

      Attention:

      Do not use a cleaning tool that would damage the surface of the machine.

      Do not use corrosive plastic utensils;

      Do not use the acid-soluble liquid.

      1
      1

      Regular inspection is necessary, especially the following parts:

      1. The conveyor belt’s speed and accuracy (after extended periods of use )

      2. Clean up waste paper scraps and pieces.

      3. Remove oil residue from the rollers and the machine edges.

      4. Clean the sensor lens with a soft brush or cloth.

      1
      1
      This machine has a chrome plating processed, equipped with anti-rust function. However, you still need to pay attention to rust in the placing processes, using anti-rust oil to spray the stainless steel and iron parts from time to time.

      In conclusion, both of the labeling machines are coming with each special advantage, but it still depends on the customer’s real needs when they choose the semi-automatic or full-automatic bottle labeling machine. So if you make a decision to purchase an automated label applicator, please choose PST professional service. One time choice, lifetime warranty.
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